ioTORQ EMIS

Using ioTORQ Lean OEE

The Assets for a Facility can be selected by clicking on the Asset of interest on the facility overview page.
Selecting an asset will show...

Monitor asset performance in real time

A new product run should be started in ioTORQ Lean OEE whenever a manufacturing process (or "Asset") is starting on the line, or after a p...

Start a new Product run

When planned downtime occurs, such as for crew breaks or product changeovers, we want the software to record these events separately from ...

Switch between products

When an asset is in downtime, a popup notification will appear, prompting the user to select the cause of downtime and provide a descripti...

Managing downtime events

When using the Shutdown button, ioTORQ LEAN stops recording information about the asset. An example use case of this is during an annual m...

Shutdown button

Operator interface

Overview
Hardware and software gateways installed at industrial sites send data in real-time to ioTORQ LEAN. When these gateways get disco...

Device Management

To see an overview of how the assets at a Facility are performing, click the "Facilities" button at the top of any page, then click the Fa...

View current performance for a Facility

The Assets for a Facility can be selected by clicking on the Asset of interest in the facility overview page.
Selecting an Asset will show...

Edit the default view for an Asset

Manager interface

The Quality Events Page allows users to view, navigate, and manage quality events for various assets within a facility. Users can filter e...

Quality Events

The Quality Defects feature enables categorizing production rejects based on the specific defects causing their rejection. This helps prov...

Quality Defects

Prevent planned downtimes from ending accidentally.
During planned downtimes, operators interact with the assets for cleaning, maintenance...

Ignore product count during changeovers

Overview
The events tab displays all downtime events, planned or unplanned. Each event provides information on the affected asset along wi...

Events Overview

Select Date Interval
To specify a date interval, click on the start box or the end box to change the start and end date for the desired pe...

Selecting Date and Time

We are able to edit events as necessary to ensure event log accuracy.
 
Edit Events
To edit an event, if the product or cause is incorrect...

Edit Events

Split Events
Splitting one event into two events can be done by clicking  on any line item as long as the event is not ongoing. The follow...

Split Events

Manage events

Click the timeline symbol on the asset dashboard to go into the asset timeline: 
Overview
The asset timeline displays the entire history o...

Timeline Overview

The asset timeline can be edited to ensure accuracy. 
 
To edit a timeline item, click  and the following display will appear. This displa...

Edit Asset Phase

Merge Phases
If there are multiple consecutive phases that are related to the same asset and product, they can be merged into one phase li...

Merge Phases

Each line item on the asset timeline can be split to ensure timeline accuracy. Click  and the following window will appear. Select the dat...

Split Phases

Asset Timeline

The Benchmarking Report is a powerful tool for comparing performance data across multiple facilities. It allows users to select specific g...

Benchmark Report

The Changeover Report on LEAN is a powerful tool designed to help you analyze planned downtimes, understand inefficiencies in product chan...

Changeover Report

Review reject production and the specific defect that caused each rejection. Before using this report, it is important to set up quality d...

Quality report

This report provides a comprehensive overview of the equipment's operational performance, focusing on uptime and the efficiency of the rep...

Maintenance

The Trends report simplifies the understanding of production data and asset/product changes over time. The Trends report provides a data t...

Trends

Automatic reports are a convenient and efficient way to receive customized reports regularly. These reports will be automatically generate...

Automatic Reports

Types of Reports

Several types of reports can be generated from the ioTORQ LEAN interface:


Losses - Provides information on downtime, s...

Type of reports

Select Time Frame
Once we choose the type of report we want, we then choose a time frame for the report, to do that, click on the start or...

Select Time Frame

Overview
The performance report displays information on each asset and their performance metrics. 
Performance metrics displayed are:

Act...

Overall KPI

Overview
The losses report displays information on downtime. It shows the number of downtime events, the entire downtime duration, and acc...

Losses Report

Purpose
The Data Entry Performance report can be used by supervisors to evaluate the accuracy of the data collection process by operators....

Data Entry Performance

OEE Metrics Calculations
Quality:
We select all running/downtime/switch phases that have been recorded for an asset. For all these phases,...

OEE Metrics Calculations

New in v1.17.0
Purpose
For all types of reports, users have the ability to compare a report with a different time period. This comparison ...

Comparing periods in reports

Reporting

Find answers and get help from Intercom Support and Community Experts

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